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About

About

Luis Rocha received his Ph.D. in Electrical and Computer Engineering from the Faculty of Engineering University of Porto in 2014. He has been a researcher at INESC TEC since 2010, and he currently oversees the industrial manipulator research area at the Center for Robotics in Industry and Intelligent Systems (CRIIS). Member of the iilab executive committee (Industry and Innovation Lab of INESC TEC), in charge of the lab's infrastructure. Supervisor of several Master's and PhD theses. He has over 50 publications in international scientific journals and conference proceedings, and he is now an Associate Editor for the Industrial Robot Journal. His primary research interests include developing agile and human-centered industrial robotic systems, as well as investigating novel human-robot interaction solutions, robot programming procedures, and advanced perception and manipulation systems. He led the INESC team on a number of national and European R&D projects. Luís has 5 years of experience as an entrepreneur (robotics startup).

Details

Details

  • Name

    Luís Freitas Rocha
  • Role

    Centre Coordinator
  • Since

    01st September 2010
043
Publications

2024

Inspection of Part Placement Within Containers Using Point Cloud Overlap Analysis for an Automotive Production Line

Authors
Costa C.M.; Dias J.; Nascimento R.; Rocha C.; Veiga G.; Sousa A.; Thomas U.; Rocha L.;

Publication
Lecture Notes in Mechanical Engineering

Abstract
Reliable operation of production lines without unscheduled disruptions is of paramount importance for ensuring the proper operation of automated working cells involving robotic systems. This article addresses the issue of preventing disruptions to an automotive production line that can arise from incorrect placement of aluminum car parts by a human operator in a feeding container with 4 indexing pins for each part. The detection of the misplaced parts is critical for avoiding collisions between the containers and a high pressure washing machine and also to avoid collisions between the parts and a robotic arm that is feeding parts to a air leakage inspection machine. The proposed inspection system relies on a 3D sensor for scanning the parts inside a container and then estimates the 6 DoF pose of the container followed by an analysis of the overlap percentage between each part reference point cloud and the 3D sensor data. When the overlap percentage is below a given threshold, the part is considered as misplaced and the operator is alerted to fix the part placement in the container. The deployment of the inspection system on an automotive production line for 22 weeks has shown promising results by avoiding 18 hours of disruptions, since it detected 407 containers having misplaced parts in 4524 inspections, from which 12 were false negatives, while no false positives were reported, which allowed the elimination of disruptions to the production line at the cost of manual reinspection of 0.27% of false negative containers by the operator.

2024

Automating Lateral Shoe Roughing through a Robotic Manipulator Programmed by Demonstration

Authors
Ventuzelos, V; Petry, MR; Rocha, LF;

Publication
2024 IEEE INTERNATIONAL CONFERENCE ON AUTONOMOUS ROBOT SYSTEMS AND COMPETITIONS, ICARSC

Abstract
The footwear industry is known for its longstanding traditional production methods that require intense manual labor. Roughing, for example, is regarded as one of the significant and critical operations in shoe manufacturing and consists of using abrasive tools to remove a thin layer of the shoe's surface, creating a slightly roughened texture that provides a better surface area for adhesion. As such, workers are typically subjected to hazardous substances (i.e., dust, chromium), repetitive strain injuries, and ergonomic challenges. Although robots can automate repetitive tasks and perform with high precision and consistency, the footwear industry is usually reluctant to employ industrial robots due to the need for restructuring. This paper addresses the challenge of re-designing the lateral roughing of uppers to allow robot-assisted manufacturing with minimal modifications in the manufacturing process. The proposed innovative system employs a robotic manipulator to perform roughing based on data collected from preceding manufacturing steps. Workers marking the mesh line of each sole-upper pair can simultaneously teach the manipulator path for that same pair, using a programming-by-demonstration approach. Multiple paths were collected by outlining a piece of footwear, converted into robot instructions, and deployed on a simulated and real industrial manipulator. The key findings of this research showcase the capability of the proposed solution to replicate collected paths accurately, indicating potential applications not only in roughing processes but also in similar tasks like primer and adhesive application.

2024

6D pose estimation for objects based on polygons in cluttered and densely occluded environments

Authors
Cordeiro, A; Rocha, LF; Boaventura-Cunha, J; de Souza, JPC;

Publication
2024 IEEE INTERNATIONAL CONFERENCE ON AUTONOMOUS ROBOT SYSTEMS AND COMPETITIONS, ICARSC

Abstract
Numerous pose estimation methodologies demonstrate a decrement in accuracy or efficiency metrics when subjected to highly cluttered scenarios. Currently, companies expect high-efficiency robotic systems to close the gap between humans and machines, especially in logistic operations, which is highlighted by the requirement to execute operations, such as navigation, perception and picking. To mitigate this issue, the majority of strategies augment the quantity of detected and matched features. However, in this paper, it is proposed a system which adopts an inverse strategy, for instance, it reduces the types of features detected to enhance efficiency. Upon detecting 2D polygons, this solution perceives objects, identifies their corners and edges, and establishes a relationship between the features extracted from the perceived object and the known object model. Subsequently, this relationship is used to devise a weighting system capable of predicting an optimal final pose estimation. Moreover, it has been demonstrated that this solution applies to different objects in real scenarios, such as intralogistic, and industrial, provided there is prior knowledge of the object's shape and measurements. Lastly, the proposed method was evaluated and found to achieve an average overlap rate of 89.77% and an average process time of 0.0398 seconds per object pose estimation.

2024

Enhancing Cobot Design Through User Experience Goals: An Investigation of Human-Robot Collaboration in Picking Tasks

Authors
Pinto, A; Duarte, I; Carvalho, C; Rocha, L; Santos, J;

Publication
HUMAN BEHAVIOR AND EMERGING TECHNOLOGIES

Abstract
The use of collaborative robots in industries is growing rapidly. To ensure the successful implementation of these devices, it is essential to consider the user experience (UX) during their design process. This study is aimed at testing the UX goals that emerge when users interact with a collaborative robot during the programming and collaborating phases. A framework on UX goals will be tested, in the geographical context of Portugal. For that, an experimental setup was introduced in the form of a laboratory case study in which the human-robot collaboration (HRC) was evaluated by the combination of both quantitative (applying the User Experience Questionnaire [UEQ]) and qualitative (semistructured interviews) metrics. The sample was constituted by 19 university students. The quantitative approach showed positive overall ratings for the programming phase UX, with attractiveness having the highest average value (M=2.21; SD=0.59) and dependability the lowest (M=1.64; SD=0.65). For the collaboration phase, all UX ratings were positive, with attractiveness having the highest average value (M=2.46; SD=0.78) and efficiency the lowest (M=1.93; SD=0.77). Only perspicuity showed significant differences between the two phases (t18=-4.335, p=0.002). The qualitative approach, at the light of the framework used, showed that efficiency, inspiration, and usability are the most mentioned UX goals emerging from the content analysis. These findings enhance manufacturing workers' well-being by improving cobot design in organizations.

2024

The Role of Robotics: Automation in Shoe Manufacturing

Authors
Dias, PA; Petry, MR; Rocha, LF;

Publication
20th IEEE/ASME International Conference on Mechatronic and Embedded Systems and Applications, MESA 2024, Genova, Italy, September 2-4, 2024

Abstract
Emerging from a rich heritage, the shoe manufacturing industry stands as one of the world’s most enduring and tradition-bound sectors. While renowned for their high-quality craftsmanship, countries like Portugal and Italy share the spotlight with those who focus on mass production methods. Regardless of their manufacturing model, both must adapt to the evolving competitive landscape by embracing innovative manufacturing techniques. Robotics has emerged as a transformative force within the shoe industry, offering a path towards enhanced working conditions for employees while simultaneously reducing reliance on manual labor and bolstering productivity. The main focus of this paper is the comprehensive literature review, which examines the advancements made by researchers in various stages of shoe production, including roughing, gluing, finishing, and lasting. This article sheds light on the industry’s response to modernization and efficiency imperatives, providing a thorough understanding of robotics in shoe manufacturing automation. A case study on the real implementation and simulation of a robotic cell for sole roughing is also presented. The results revealed that the robotic cell maintains the production cadence.

Supervised
thesis

2023

Robotic System for Depalletization

Author
João Pedro Gomes Costa

Institution
INESCTEC

2023

Adaptive Grasping Planning: A Novel Unified and Modular Grasping Pipeline Architecture

Author
João Pedro Carvalho de Souza

Institution
INESCTEC

2023

Automated Shoe Roughing Cell

Author
David José Lucas Raposo

Institution
INESCTEC

Cinemática Composta de Manipuladores Móveis

Author
Gonçalo Daniel Ribeiro da Silva

Institution
INESCTEC

Smart Collision Avoidance System for a Dual-Arm Manipulator

Author
Inês Pinto Frutuoso

Institution
INESCTEC