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Publications

Publications by José Alexandre Gonçalves

2021

Prototyping of a low-cost stroboscope to be applied in condition maintenance: An open hardware and software approach

Authors
Brancalião, L; Camargo, C; Gonçalves, J; Lima, J;

Publication
Lecture Notes in Electrical Engineering

Abstract
This paper aims to develop a low-cost stroboscope, which consists of an optical equipment capable of generating flashes of light at different frequencies, allowing to measure the rotation velocity of machines and contributing to maintenance processes in the industry. This device is based on the stroboscopic effect, a visual event that occurs when a continuous movement is presented by a series of samples, generated by flashes of light. When the frequency of the rotation movement is the same frequency of light pulses, the process will appear stationary. Based on the high cost of the commercial stroboscopes, it was developed a stroboscope prototype based on the Arduino platform, LED technology and 3D printing with an open hardware and software. The final prototype went through calibration and validation processes, achieving a performance very similar to a commercial instrument. © The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.

2021

Performance Enhancement of a Neato XV-11 Laser Scanner Applied to Mobile Robot Localization: A Stochastic Modeling Approach

Authors
Gonçalves, J; Coelho, JP; Braz César, M; Costa, P;

Publication
CONTROLO 2020

Abstract
Laser scanners are widely used in mobile robotics localization systems but, despite the enormous potential of its use, their high price tag is a major drawback, mainly for hobbyist and educational robotics practitioners that usually have a reduced budget. The Neato XV-11 Laser Scanner is a very low cost alternative, when compared with the current available laser scanners, being this fact the main motivation for its use. The modeling of a hacked Neato XV-11 Laser Scanner allows to provide valuable information that can promote the development of better designs of robot localization systems based on this sensor. This paper presents, as an example, the performance enhancement of a Neato XV-11 Laser Scanner applied to mobile robot self-localization, being used as case study the Perfect Match Algorithm applied to the Robot@Factory competition. © The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.

2021

Modeling of an elastic joint: An experimental setup approach

Authors
Pinto, VH; Lima, J; Gonçalves, J; Costa, P;

Publication
Lecture Notes in Electrical Engineering

Abstract
Throughout this paper it is presented a novel elastic joint configuration, being compared with other similar joints found in recent literature. It is presented its modeling, being its estimation process developed offline, based on a proposed experimental setup. This setup enables to monitor and collect data from an absolute encoder and a load cell. Some data obtained from these sensors is then graphically represented, like angle and torque, obtaining some parameters. Finally, through an optimization process, where the error of the angle is minimized, the remaining parameters of the joint are estimated, thus obtaining a realistic model of the system. © The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.

2021

Prototyping and control of a conveyor belt: An educational experiment in mechatronics

Authors
Gonçalves, J; Ribeiro, J; Costa, P;

Publication
Lecture Notes in Electrical Engineering

Abstract
In this paper it is presented an educational experiment, that consists of a mechatronic system applied to demonstrate concepts such as prototyping and control. The described mechatronic system is based on a conveyor belt, that was integrated with a manipulator, being physical devices commonly used in the industry. The conveyor Belt was prototyped from scratch, using 3d print technology. Its movement is based on the closed loop control of a DC Motor, based on a PID. The Conveyor Belt was integrated with a Braccio Manipulator from Arduino, using the ZMQ communication library, which is a high-performance asynchronous messaging library. © The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.

2021

Welding process automation of aluminum alloys for the transport industry: An industrial robotics approach

Authors
Ribeiro, J; Gonçalves, J; Mineiro, N;

Publication
Lecture Notes in Electrical Engineering

Abstract
The materials used in the transport industry have been changing in the last decades. The traditional and heavy steel have been switching by the light alloys like aluminum alloys. However, despite their advantages as low density and high corrosion resistance, the manufacturing process, especially fusion welding, is very demanding and challenging. In the transport industry, most of the hyperstatic components made in aluminum alloys are welded manually with the associate financial costs as well as the lack of quality and repeatability. For these reasons, it is urgent to develop new methodologies to automate this process. The present work intends to show a scientific method to automate the welding process of hyperstatic frames, very common in bicycles, made in aluminum alloy. This methodology involves two steps, the first one in which is performed numerical simulations to determine the optimal welding parameters to minimize the distortion and residual stresses. The second step is experimental one, and it is created an automated welding cell with a robot to weld the frames. It has been proved that it is possible to obtain welding aluminum frames with acceptable quality in agreement with the ASME IX standard. © The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.

2021

Cdm controller design of a grid connected photovoltaic system

Authors
Coelho, JP; Giernacki, W; Gonçalves, J; Boaventura Cunha, J;

Publication
Lecture Notes in Electrical Engineering

Abstract
Distributed power sources will become increasingly ubiquitous in the near future. In this power production paradigm, photovoltaic conversion systems will play a fundamental role due to the growing tendency of energy price, and an opposed trend for the photovoltaic panels. This will lead to increased pressure for the installation of this particular renewable energy source in home buildings. In particular, on-grid photovoltaic systems where the generated power can be injected directly to the main power grid. This strategy requires the use of DC-AC inverters whose output is synchronized, in phase, with the main grid voltage. In order to provide steady output in the presence of load disturbances, the inverter must work in closed-loop. This work presents a new way to design an inverter controller by resorting to the CDM design technique. The obtained results suggest that the controller achieved with this method, although simpler than other methods, leads to an acceptable and robust closed-loop response. © The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.

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