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Publications

Publications by Luís Freitas Rocha

2010

Flexible internal logistics based on AGV system's: A case study

Authors
Rocha, LF; Moreira, AP; Azevedo, A;

Publication
IFAC Proceedings Volumes (IFAC-PapersOnline)

Abstract
Automated Guided Vehicles (AGV) are self-driven vehicles used to transport material between workstations in the shop floor without the help of an operator, although they can also be applied in security and exploration. They are widely used in material handling systems and flexible manufacturing systems, where production orders are constantly changing. Today, and due to the constant development of technology, sophisticated machinery is increasingly available, thus enabling manufacturing firms to achieve significant process and setup time reductions. With this development, enterprises are encouraged to leave mass production approaches and start adopting small productions lot sizes, leading to constant changes in the production operation's sequences as well as changes in the factory layout. As a consequence of the development of technology, products started to spend a big percentage of time in the queue line or being transported from one workstation/storage to another. With the introduction of AGVs production process flexibility may increase, which, in many productions processes, is still below the expectations due to the used transportation system (ex: conveyors). At the same time, with the AGVs it is possible, to decrease transportations times and costs. In this article, we will study by means of simulation, the impact of the use of an AGV transportation based system in an industrial coating application. The AGV will be responsible for transporting the parts from the system's entrance to the workstations. With this, flexibility in the production process will increase, which will be reflected in system's productivity. © 2010 IFAC.

2014

Object Recognition and Pose Estimation in Flexible Robotic Cells

Authors
Rocha, LF;

Publication

Abstract

2023

Sensor Placement Optimization using Random Sample Consensus for Best Views Estimation

Authors
Costa, CM; Veiga, G; Sousa, A; Thomas, U; Rocha, L;

Publication
2023 IEEE INTERNATIONAL CONFERENCE ON AUTONOMOUS ROBOT SYSTEMS AND COMPETITIONS, ICARSC

Abstract
The estimation of a 3D sensor constellation for maximizing the observable surface area percentage of a given set of target objects is a challenging and combinatorial explosive problem that has a wide range of applications for perception tasks that may require gathering sensor information from multiple views due to environment occlusions. To tackle this problem, the Gazebo simulator was configured for accurately modeling 8 types of depth cameras with different hardware characteristics, such as image resolution, field of view, range of measurements and acquisition rate. Later on, several populations of depth sensors were deployed within 4 different testing environments targeting object recognition and bin picking applications with increasing level of occlusions and geometry complexity. The sensor populations were either uniformly or randomly inserted on a set of regions of interest in which useful sensor data could be retrieved and in which the real sensors could be installed or moved by a robotic arm. The proposed approach of using fusion of 3D point clouds from multiple sensors using color segmentation and voxel grid merging for fast surface area coverage computation, coupled with a random sample consensus algorithm for best views estimation, managed to quickly estimate useful sensor constellations for maximizing the observable surface area of a set of target objects, making it suitable to be used for deciding the type and spatial disposition of sensors and also guide movable 3D cameras for avoiding environment occlusions.

2024

Automating Lateral Shoe Roughing through a Robotic Manipulator Programmed by Demonstration

Authors
Ventuzelos, V; Petry, R; Rocha, F;

Publication
2024 IEEE International Conference on Autonomous Robot Systems and Competitions, ICARSC 2024

Abstract
The footwear industry is known for its longstanding traditional production methods that require intense manual labor. Roughing, for example, is regarded as one of the significant and critical operations in shoe manufacturing and consists of using abrasive tools to remove a thin layer of the shoe's surface, creating a slightly roughened texture that provides a better surface area for adhesion. As such, workers are typically subjected to hazardous substances (i.e., dust, chromium), repetitive strain injuries, and ergonomic challenges. Although robots can automate repetitive tasks and perform with high precision and consistency, the footwear industry is usually reluctant to employ industrial robots due to the need for restructuring. This paper addresses the challenge of re-designing the lateral roughing of uppers to allow robot-assisted manufacturing with minimal modifications in the manufacturing process. The proposed innovative system employs a robotic manipulator to perform roughing based on data collected from preceding manufacturing steps. Workers marking the mesh line of each sole-upper pair can simultaneously teach the manipulator path for that same pair, using a programming-by-demonstration approach. Multiple paths were collected by outlining a piece of footwear, converted into robot instructions, and deployed on a simulated and real industrial manipulator. The key findings of this research showcase the capability of the proposed solution to replicate collected paths accurately, indicating potential applications not only in roughing processes but also in similar tasks like primer and adhesive application. © 2024 IEEE.

2024

6D pose estimation for objects based on polygons in cluttered and densely occluded environments

Authors
Cordeiro, A; Rocha, LF; Boaventura Cunha, J; de Souza, JPC;

Publication
2024 IEEE International Conference on Autonomous Robot Systems and Competitions, ICARSC 2024

Abstract

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