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Publications

Publications by CESE

2019

Application of the A3 methodology for the improvement of an assembly line

Authors
Pereira J.; Silva F.J.G.; Bastos J.A.; Ferreira L.P.; Matias J.C.O.;

Publication
Procedia Manufacturing

Abstract
In an increasingly and globally competitive industry like the automotive sector, the continuous improvement of processes assumes a key role in the enhancement of effectiveness and efficiency. In line with this philosophy, the study undertaken of the work method and its inherent activities has pointed to time measurement as a gemba support tool of great potential in the optimization of the production process and the elimination of mudas. The present case study relates to the improvement of productivity of an assembly line dedicated to the manufacture of brake cables for the automotive industry. The application of the A3 methodology to this improvement project aims to monitor the evolution of key indicators as productivity per hour and the Overall Equipment Effectiveness (OEE) of the assembly line, to define the different improvement actions to be executed, and to achieve the defined target, and to validate the results of its implementation. The measurement of the different activities of the assembly line allowed to identify the major wastes (of material movements, operator movements, among others.) and to identify the most critical workstations that contribute for the unbalancing of the assembly line. The solutions implemented allowed to increase the productivity by 49% and, as a consequence, reduce the cycle time in 33%. The rearrangement and improvement of operations allowed also to increase the efficiency of the assembly line balancing in 11%. As the A3 methodology assumed a key role for this project, allowing the monitoring of the effectiveness of the different improvement actions implemented, it was standardized so that it could be applied to other improvement projects.

2019

A dynamic selection of dispatching rules based on the kano model satisfaction scheduling tool

Authors
Ferreirinha L.; Baptista S.; Pereira A.; Santos A.; Bastos J.; Madureira A.; Varela M.;

Publication
Lecture Notes in Electrical Engineering

Abstract
Production scheduling is a function that can contribute strongly to the competitive capacity of companies producing goods and services. Failure to stagger tasks properly causes enormous waste of time and resources, with a clear decrease in productivity and high monetary losses. The efficient use of internal resources in organizations becomes a competitive advantage and can thus dictate their survival and sustainability. In that sense, it becomes crucial to analyze and develop production scheduling models, which can be simplified as the function of affecting tasks to means of production over time. This report is part of a project to develop a dynamic scheduling tool for decision support in a single machine environment. The system created has the ability, after a first solution has been generated, to trigger a new solution as some tasks leave the system and new ones arrive, allowing the user, at each instant of time, to determine new scheduling solutions, in order to minimize a certain measure of performance. The proposed tool was validated in an in-depth computational study with dynamic task releases and stochastic execution time. The results demonstrate the effectiveness of the model.

2019

Design of a sales and operations planning (S&OP) process – Case study

Authors
Ávila, P; Lima, D; Moreira, D; Pires, A; Bastos, J;

Publication
Procedia CIRP

Abstract
Nowadays, companies are facing a constant need to develop and increase coordination between operational functions to respond rapidly and accurately to customer requests. Linked with this need, an increasing number of practitioners are resorting to an established and integrated business management methodology, the Sales and Operations Planning (S&OP). The concept of S&OP has gained increased recognition over the years by several authors and companies. This project describes the S&OP implementation in Sogrape Vinhos (wines) S.A., a Portuguese wine producer and distributer. The company was confronted with low accuracy in the establishing the forecast demand plans, especially on a long-term horizon. In order to increase the demand plans accuracy, the company started a S&OP implementation program. This paper describes the company’s current planning process, explains the S&OP’s implementation model presenting the selected parameters adequate to the company’s context, and finally, evaluate the expected outcomes of this project. Preliminary results from the S&OP implementation project at Sogrape indicate significant savings at the operational level and greater effectiveness in developing the company's demand plans. © 2019 The Authors. Published by Elsevier Ltd.

2019

Robust cepstral-based features for anomaly detection in ball bearings

Authors
Sousa, R; Antunes, J; Coutinho, F; Silva, E; Santos, J; Ferreira, H;

Publication
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY

Abstract
This paper proposes the linear frequency cepstral coefficients as highly discriminative features for anomaly detection in ball bearings using vibration sensor data. These features are based on cepstral analysis and are capable of encoding the patterns of a spectral magnitude profile. Incipient damages on bearings can grow rapidly under normal use resulting in vibration and harsh noise. If left undetected, this damage will worsen, leading to high maintenance costs or even injury. Multiple interferences in an industrial environment contaminate the signal, making it a challenge to correctly identify the bearings' condition. Many studies have attempted to overcome this issue at the signal level. However, the discriminative capacity of the current vibration signal features is still vulnerable to interference, which motivates this work. In order to demonstrate the benefits of these features, we (1) show that they are computationally efficient and suitable for real-time incremental training; (2) conduct discriminative analysis by evaluating the separability performance and comparing it with the state of the art; and (3) test the robustness of the proposed features under noise interference, which is ideal for use in the harsh operating conditions of industrial machinery. The data was obtained from a laboratory workbench setting that reproduces bearing fault scenarios. Results show that the proposed features are fast, competitive when compared to state-of-the-art features, and resilient to high levels of interference. Despite the higher performance when using the quadratic model, the proposed features remain highly discriminative when used with several other discriminant function.

2019

Knowledge-intensive services for regional innovation The case of a NUTIII region in Portugal

Authors
Azevedo, A; Sousa, C; Duarte, N; Pereira, C; Souesa, C; Peraira, C;

Publication
2019 14TH IBERIAN CONFERENCE ON INFORMATION SYSTEMS AND TECHNOLOGIES (CISTI)

Abstract
Innovation stills on the world's agenda as the holy grail of business success. Nevertheless, it stills hard for some communities to understand and embrace innovation processes in a systematic way as a continuum for regional development. Our stance is that innovation seeds, feeds innovation. That means, innovation won't work in a closed cycle, but rather in an open and cross-entity manner, forming a knowledge-managed regional development ecosystem. Accordingly, this paper describes a knowledge lab, designed as an intel structure to offer knowledge-intensive services towards the regional development of the "Tamega e Sousa" (NUTIII) Region. This knowledge lab aims at complementing the installed dynamics on innovation support and economic stimulus in a knowledge-based innovation management approach.

2019

Do You Speak Wine Tourism?

Authors
Pataco, T; Silva, M;

Publication
PROCEEDINGS OF THE 2ND INTERNATIONAL CONFERENCE ON TOURISM RESEARCH (ICTR 2019)

Abstract
The latest forecasts for the Portuguese tourist industry show that it will represent 16% of the Portuguese GNP very soon and, for 2017, the State Statistical Office registered over 3.5 million guests visiting the North of Portugal and around 7.4 million overnight stays in the region's tourist accommodation, which makes it safe to say that investing in projects that foster a common language in business communication will not only result in tangible financial gains but also in improved multi-cultural and multilingual understanding. Companies need, thus, to communicate seamlessly in a fully internationalised and digital world challenges companies to meet the need to systematise and harmonise language to properly convey meaning, thus promoting successful business undertakings. Such a need, a direct consequence of the phenomenon of globalisation and internationalisation of scientific and technological knowledge, becomes clear in a region with all the necessary elements to anchor sustainable growth, namely the four locations classified as UNESCO's World Heritage sites (Porto's historic center, Alto Douro wine region, Oa Valley Archeological Park and GuimarSes Historic Center). "WiTo - Do you speak wine tourism?" is a project, supported by a PhD thesis, that aims at creating an electronic multilingual thesaurus the wine tourism experts will consider a useful tool for communicating with different publics (experts and non-experts). Thus, we will have to determine which subjects and technical know-how are considered core, complementary and cross-sectional to wine tourism, leading to the conceptual representation of wine tourism specialised language (which, in turn, will allow for structuring and harmonization of the linguistic heritage clearly visible in the area's terminology). This project aims at providing the necessary basis for optimising knowledge transfer (thus promoting a faster flow of technical and scientific information) and its implementation in tourism information systems and electronic support platforms. This article aims at giving an overview of the current research in this area and presenting WiTo by highlighting some of its preliminary results and discussing some of the open questions.

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