Detalhes
Nome
José Luís BorgesCargo
Investigador SéniorDesde
01 julho 2013
Nacionalidade
PortugalCentro
Centro de Engenharia e Gestão IndustrialContactos
+351 22 209 4190
jose.l.borges@inesctec.pt
2025
Autores
Oliveira, MA; Guimaraes, L; Borges, JL; Almada-Lobo, B;
Publicação
INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH
Abstract
Ensuring process quality in modern manufacturing is increasingly challenging due to the complexity of production processes and reliance on skilled operators, which can lead to suboptimal solutions and poor quality. To address these challenges, we introduce a novel, unsupervised, robust, nonparametric control chart for Phase II monitoring. This chart tracks the degradation of a quality characteristic using a condition index that captures mean and scale shifts without relying on assumptions, offering high flexibility and adaptability. Comparative studies with state-of-the-art nonparametric schemes demonstrate faster detection capabilities and competitive accuracy across various scenarios. We validate our approach through its application in the glass container production process, showcasing its effectiveness in monitoring multiple defective rates. Although tested on defective rates, the methodology is adaptable to any quantifiable quality characteristic.
2024
Autores
Ribeiro, J; Fontes, T; Soares, C; Borges, JL;
Publicação
EXPERT SYSTEMS WITH APPLICATIONS
Abstract
Subgroup discovery (SD) aims at finding significant subgroups of a given population of individuals characterized by statistically unusual properties of interest. SD on event logs provides insight into particular behaviors of processes, which may be a valuable complement to the traditional process analysis techniques, especially for low -structured processes. This paper proposes a scalable and efficient method to search significant SD rules on frequent sequences of events, exploiting their multidimensional nature. With this method, it is intended to identify significant subsequences of events where the distribution of values of some target aspect is significantly different than the same distribution for the entire event log. A publicly available real -life event log of a Dutch hospital is used as a running example to demonstrate the applicability of our method. The proposed approach was applied on a real -life case study based on the public transport of a medium size European city (Porto, Portugal), for which the event data consists of 133 million smartcard travel validations from buses, trams and trains. The results include a characterization of mobility flows over multiple aspects, as well as the identification of unexpected behaviors in the flow of commuters (public transport). The generated knowledge provided a useful insight into the behavior of travelers, which can be applied at operational, tactical and strategic business levels, enhancing the current view of the transport services to transport authorities and operators.
2024
Autores
Oliveira, MA; Guimaraes, L; Borges, JL; Almada-Lobo, B;
Publicação
MACHINE LEARNING, OPTIMIZATION, AND DATA SCIENCE, LOD 2023, PT I
Abstract
Maintaining process quality is one of the biggest challenges manufacturing industries face, as production processes have become increasingly complex and difficult to monitor effectively in today's manufacturing contexts. Reliance on skilled operators can result in suboptimal solutions, impacting process quality. In doing so, the importance of quality monitoring and diagnosis methods cannot be undermined. Existing approaches have limitations, including assumptions, prior knowledge requirements, and unsuitability for certain data types. To address these challenges, we present a novel unsupervised monitoring and detection methodology to monitor and evaluate the evolution of a quality characteristic's degradation. To measure the degradation we created a condition index that effectively captures the quality characteristic's mean and scale shifts from the company's specification levels. No prior knowledge or data assumptions are required, making it highly flexible and adaptable. By transforming the unsupervised problem into a supervised one and utilising historical production data, we employ logistic regression to predict the quality characteristic's conditions and diagnose poor condition moments by taking advantage of the model's interpretability. We demonstrate the methodology's application in a glass container production process, specifically monitoring multiple defective rates. Nonetheless, our approach is versatile and can be applied to any quality characteristic. The ultimate goal is to provide decision-makers and operators with a comprehensive view of the production process, enabling better-informed decisions and overall product quality improvement.
2023
Autores
Oliveira, EE; Migueis, VL; Borges, JL;
Publicação
APPLIED SCIENCES-BASEL
Abstract
Automatic Root Cause Analysis solutions aid analysts in finding problems' root causes by using automatic data analysis. When trying to locate the root cause of a problem in a manufacturing process, an issue-denominated overlap can occur. Overlap can impede automated diagnosis using algorithms, as the data make it impossible to discern the influence of each machine on the quality of products. This paper proposes a new measure of overlap based on an information theory concept called Positive Mutual Information. This new measure allows for a more detailed analysis. A new approach is developed for automatically finding the root causes of problems when overlap occurs. A visualization that depicts overlapped locations is also proposed to ease practitioners' analysis. The proposed solution is validated in simulated and real case-study data. Compared to previous solutions, the proposed approach improves the capacity to pinpoint a problem's root causes.
2023
Autores
Oliveira, EE; Migueis, VL; Borges, JL;
Publicação
JOURNAL OF INTELLIGENT MANUFACTURING
Abstract
Root cause analysis (RCA) is the process through which we find the true cause of a problem. It is a crucial process in manufacturing, as only after finding the root cause and addressing it, it is possible to improve the manufacturing operation. However, this is a very time-consuming process, especially if the amount of data about the manufacturing operation is considerable. With the increase in automation and the advent of Industry 4.0, sensorization of manufacturing environments has expanded, increasing with it the data available. The conjuncture described gives rise to the challenge and the opportunity of automatizing root cause analysis (at least partially), making this process more efficient, using tools from data mining and machine learning to help the analyst find the root cause of a problem. This paper presents an overview of the literature that has been published in the last 17 years on developing automatic root cause analysis (ARCA) solutions in manufacturing. The literature on the topic is disperse and it is currently lacking a connecting thread. As such, this study analyzes how previous studies developed the different elements of an ARCA solution for manufacturing: the types of data used, the methodologies, and the evaluation measures of the methods proposed. The proposed conceptualization establishes the base on which future studies on ARCA can develop results from this analysis, identifying gaps in the literature and future research opportunities.
Teses supervisionadas
2023
Autor
João Macedo Afonso Moreira
Instituição
UP-FEUP
2022
Autor
Ricardo Moura Vieira Batista
Instituição
UP-FEUP
2022
Autor
Nuno Gonçalo Dias Gaspar
Instituição
UP-FEUP
2022
Autor
Diogo Costa Cunha
Instituição
UP-FEUP
2022
Autor
Nadine Santos Carvalho
Instituição
UP-FEUP
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