2019
Autores
Costa, CM; Veiga, G; Sousa, A; Rocha, L; Augusto Sousa, AA; Rodrigues, R; Thomas, U;
Publicação
2019 19TH IEEE INTERNATIONAL CONFERENCE ON AUTONOMOUS ROBOT SYSTEMS AND COMPETITIONS (ICARSC 2019)
Abstract
Teaching complex assembly and maintenance skills to human operators usually requires extensive reading and the help of tutors. In order to reduce the training period and avoid the need for human supervision, an immersive teaching system using spatial augmented reality was developed for guiding inexperienced operators. The system provides textual and video instructions for each task while also allowing the operator to navigate between the teaching steps and control the video playback using a bare hands natural interaction interface that is projected into the workspace. Moreover, for helping the operator during the final validation and inspection phase, the system projects the expected 3D outline of the final product. The proposed teaching system was tested with the assembly of a starter motor and proved to be more intuitive than reading the traditional user manuals. This proof of concept use case served to validate the fundamental technologies and approaches that were proposed to achieve an intuitive and accurate augmented reality teaching application. Among the main challenges were the proper modeling and calibration of the sensing and projection hardware along with the 6 DoF pose estimation of objects for achieving precise overlap between the 3D rendered content and the physical world. On the other hand, the conceptualization of the information flow and how it can be conveyed on-demand to the operator was also of critical importance for ensuring a smooth and intuitive experience for the operator.
2020
Autores
Leao, G; Costa, CM; Sousa, A; Veiga, G;
Publicação
FOURTH IBERIAN ROBOTICS CONFERENCE: ADVANCES IN ROBOTICS, ROBOT 2019, VOL 1
Abstract
Bin picking is a challenging problem common to many industries, whose automation will lead to great economic benefits. This paper presents a method for estimating the pose of a set of randomly arranged bent tubes, highly subject to occlusions and entanglement. The approach involves using a depth sensor to obtain a point cloud of the bin. The algorithm begins by filtering the point cloud to remove noise and segmenting it using the surface normals. Tube sections are then modeled as cylinders that are fitted into each segment using RANSAC. Finally, the sections are combined into complete tubes by adopting a greedy heuristic based on the distance between their endpoints. Experimental results with a dataset created with a Zivid sensor show that this method is able to provide estimates with high accuracy for bins with up to ten tubes. Therefore, this solution has the potential of being integrated into fully automated bin picking systems.
2020
Autores
Leao, G; Costa, CM; Sousa, A; Veiga, G;
Publicação
APPLIED SCIENCES-BASEL
Abstract
Featured Application The robotic bin picking solution presented in this work serves as a stepping stone towards the development of cost-effective, scalable systems for handling entangled objects. This study and its experiments focused on tube-shaped objects, which have a widespread presence in the industry. Abstract Manufacturing and production industries are increasingly turning to robots to carry out repetitive picking operations in an efficient manner. This paper focuses on tackling the novel challenge of automating the bin picking process for entangled objects, for which there is very little research. The chosen case study are sets of freely curved tubes, which are prone to occlusions and entanglement. The proposed algorithm builds a representation of the tubes as an ordered list of cylinders and joints using a point cloud acquired by a 3D scanner. This representation enables the detection of occlusions in the tubes. The solution also performs grasp planning and motion planning, by evaluating post-grasp trajectories via simulation using Gazebo and the ODE physics engine. A force/torque sensor is used to determine how many items were picked by a robot gripper and in which direction it should rotate to solve cases of entanglement. Real-life experiments with sets of PVC tubes and rubber radiator hoses showed that the robot was able to pick a single tube on the first try with success rates of 99% and 93%, respectively. This study indicates that using simulation for motion planning is a promising solution to deal with entangled objects.
2021
Autores
de Souza, JPC; Costa, CM; Rocha, LF; Arrais, R; Moreira, AP; Pires, EJS; Boaventura Cunha, J;
Publicação
ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING
Abstract
Several approaches with interesting results have been proposed over the years for robot grasp planning. However, the industry suffers from the lack of an intuitive and reliable system able to automatically estimate grasp poses while also allowing the integration of grasp information from the accumulated knowledge of the end user. In the presented paper it is proposed a non-object-agnostic grasping pipeline motivated by picking use cases from the aerospace industry. The planning system extends the functionality of the simulated annealing optimization algorithm for allowing its application within an industrial use case. Therefore, this paper addresses the first step of the design of a reconfigurable and modular grasping pipeline. The key idea is the creation of an intuitive and functional grasping framework for being used by factory floor operators according to the task demands. This software pipeline is capable of generating grasp solutions in an offline phase, and later on, in the robot operation phase, can choose the best grasp pose by taking into consideration a set of heuristics that try to achieve a successful grasp while also requiring the least effort for the robotic arm. The results are presented in a simulated and a real factory environment, relying on a mobile platform developed for intralogistic tasks. With this architecture, new state-of-art methodologies can be integrated in the future for growing the grasping pipeline and make it more robust and applicable to a wider range of use cases.
2021
Autores
Moutinho, D; Rebelo, P; Costa, C; Rocha, L; Veiga, G;
Publicação
2021 IEEE INTERNATIONAL CONFERENCE ON AUTONOMOUS ROBOT SYSTEMS AND COMPETITIONS (ICARSC)
Abstract
This paper presents a collaborative mobile manipulator assembly station, which uses force control to surpass the positional uncertainties arising from unstructured work environments and positional errors of the mobile platform. For this purpose, the use case of an internal combustion engine for the automotive industry was considered. Several force control heuristics relying on blind searches using oscillations and/or environment exploration were developed and implemented. Particular attention was given to the orientation errors of the mobile platform, as it was proved that they have a significant impact on the assembly task. The proposed heuristics showed great potential for the use case at hand. Particularly, when the orientation error of the platform is limited to +/- 2 degrees, the oscillation method complemented by environment exploration was able to surpass a maximum translation error of 32.3mm, whereas the environment exploration complemented by orientation correction was able to surpass an error of 73.3mm. Moreover, a generalization strategy was proposed, intending to expand the scope of the developed heuristics to other assembly applications.
2021
Autores
Arrais, R; Costa, CM; Ribeiro, P; Rocha, LF; Silva, M; Veiga, G;
Publicação
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
Abstract
For remaining competitive in the current industrial manufacturing markets, coating companies need to implement flexible production systems for dealing with mass customization and mass production workflows. The introduction of robotic manipulators capable of mimicking with accuracy the motions executed by highly skilled technicians is an important factor in enabling coating companies to cope with high customization. However, there are some limitations associated with the usage of a fully automated system for coating applications, especially when considering customized products of large dimensions and complex geometry. This paper addresses the development of a collaborative coating cell to increase the flexibility and efficiency of coating processes. The robot trajectory is taught with an intuitive programming by demonstration system, in which an icosahedron marker with multicoloured LEDs is attached to the coating tool for tracking its trajectories using a stereoscopic vision system. For avoiding the construction of fixtures and allowing the operator to freely place products within the coating work cell, a modular 3D perception system was developed, relying on principal component analysis for performing the initial point cloud alignment and on the iterative closest point algorithm for 6 DoF pose estimation. Furthermore, to enable safe and intuitive human-robot collaboration, a non-intrusive zone monitoring safety system was employed to track the position of the operator in the cell.
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