2021
Autores
Sadeghi, P; Rebelo, RD; Ferreira, JS;
Publicação
OPERATIONS RESEARCH PERSPECTIVES
Abstract
This paper addresses a new Mixed-model Assembly Line Sequencing Problem in the Footwear industry. This problem emerges in a large company, which benefits from advanced automated stitching systems. However, these systems need to be managed and optimised. Operators with varied abilities operate machines of various types, placed throughout the stitching lines. In different quantities, the components of the various shoe models, placed in boxes, move along the lines in either direction. The work assumes that the associated balancing problems have already been solved, thus solely concentrating on the sequencing procedures to minimise the makespan. An optimisation model is presented, but it has just been useful to structure the problems and test small instances due to the practical problems' complexity and dimension. Consequently, two methods were developed, one based on Variable Neighbourhood Descent, named VND-MSeq, and the other based on Genetic Algorithms, referred to as GA-MSeq. Computational results are included, referring to diverse instances and real large-size problems. These results allow for a comparison of the novel methods and to ascertain their effectiveness. We obtained better solutions than those available in the company.
2021
Autores
Teymourifar, A; Rodrigues, AM; Ferreira, JS;
Publicação
Mapta Journal of Mechanical and Industrial Engineering (MJMIE)
Abstract
2021
Autores
Basto J.; Ferreira J.S.; Rebelo R.D.;
Publicação
Proceedings of the International Conference on Industrial Engineering and Operations Management
Abstract
In the last years, the paradigm of the Portuguese footwear industry has improved drastically to become one of the main world players. In fact, a lot has changed, from low-cost mass production to serving clients consisting of small retail chains, where orders are small and models are varied. In order to deal with such modifications, the footwear industry started investing in technological solutions. The industrial case presented in this paper fits that purpose. The goal is to contribute to the solution of complex scheduling problems arising in the new mixed-model flexible automatic stitching systems of an important footwear factory. The project starts by building an optimization model. Although the model has its own usefulness, the CPLEX program is only capable of reaching optimal solutions for small problem instances. Therefore, a recent metaheuristic, the Imperialist Competitive Algorithm (ICA), has been chosen to tackle larger problems. The ICA is capable of finding optimal results for smaller instances and achieving adequate solutions for real problems in short periods of time. Moreover, ICA improves the results obtained so far by the method currently used in the factory.
2021
Autores
Öztürk E.G.; Rodrigues A.M.; Ferreira J.S.;
Publicação
Proceedings of the International Conference on Industrial Engineering and Operations Management
Abstract
Sectorization refers to partitioning a large territory, network, or area into smaller parts or sectors considering one or more objectives. Sectorization problems appear in diverse realities and applications. For instance, political districting, waste collection, maintenance operations, forest planning, health or school districting are only some of the application fields. Commonly, sectorization problems respect a set of features necessary to be preserved to evaluate the solutions. These features change for different sectorization applications. Thus, it is important to conceive the needs and the preferences of the decision-makers about the solutions. In the current paper, we solve sectorization problems using the Genetic Algorithm by considering three objectives: equilibrium, compactness, and contiguity. These objectives are collected within a single composite objective function to evaluate the solutions over generations. Moreover, the Analytical Hierarchy Process, a powerful method to perceive the relative importance of several objectives regarding decision makers' preferences, is used to construct the weights. We observe the changes in the solutions by considering different sectorization problems that prioritize various objectives. The results show that the solutions' progress changed accurately to the given importance of each objective over generations.
2021
Autores
Teymourifar, Aydin; Rodrigues, Ana Maria; Ferreira, José Soeiro;
Publicação
Engineering World
Abstract
Many models have been proposed for the location-allocation problem. In this study, based on sectorization concept, we propose a new single-objective model of this problem, in which, there is a set of customers to be assigned to distribution centres (DCs). In sectorization problems there are two important criteria as compactness and equilibrium, which can be defined as constraints as well as objective functions. In this study, the objective function is defined based on the equilibrium of distances in sectors. The concept of compactness is closely related to the accessibility of customers from DCs. As a new approach, instead of compactness, we define the accessibility of customers from DCs based on the covering radius concept. The interpretation of this definition in real life is explained. As another contribution, in the model, a method is used for the selection of DCs, and a comparison is made with another method from the literature, then the advantages of each are discussed. We generate benchmarks for the problem and we solve it with a solver available in Python’s Pulp library. Implemented codes are presented in brief.
2021
Autores
Teymourifar, Aydin; Rodrigues, Ana Maria; Ferreira, José Soeiro;
Publicação
6th International Mediterranean Science and Engineering Congress (IMSEC 2021): proceedings book
Abstract
One of the most widely used methods in multi-objective optimization problems is the weighted sum method. However, in this method, defining the weights of objectives is always a challenge. Various methods have been suggested to achieve the weights, one of which is Shannon’s entropy method. In this study, a bi-objective model is introduced to solve the sectorization problem. As a solution method, the model is transformed into two single-objective ones. Also, the bi-objective model is solved for the case where the weights are equal to one. The gained three results from a benchmark are supposed as alternatives in a decision matrix. After the limitation of this approach appears, solutions from different benchmarks are added to the matrix. With Shannon’s entropy method, the weights of the objective functions are got from the decision matrix. The limitations of the approach and possible causes are discussed.
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